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EMC Course

Introduction

This section is intended to provide a comprehensive understanding of the design process solely from the point of view of EMC. It is the purpose of this course to teach you how to design an electronic product in such a way that it can be EMC-tolerant in the future. Please keep in mind that this is a WORK IN PROGRESS and that it may take one or two years to complete the project. In order to make sure you receive an update on every article we publish, we recommend you subscribe to our mailing list.

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Listed below is the current plan of the final EMC course, as shown in the table of content below. Whenever the text is underlined, it means that it was written by me (Francesco Poderico), otherwise, it means that it will be written as soon as possible. Although it has always been my intention to write a course that is as simple as possible, due to the complexity of the job this is not always possible. It is my hope that you will enjoy it.

Table of content

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Introduction to EMC-compliant design 

         Why does your equipment need to be EMC compliant? 

         Design for Electromagnetic compatibility 

         Radiated emission 

                  Voltage interruptions, voltage dips, surges and fluctuations 

                  ESD between objects and persons 

                  Radio interferences interferences 

                  Radar interferences 

         EMC compliant means quality of product 

                  Example 1 

                  Example 2 

Understanding the EMC testing setup 

         Why is so important to understand the test setup? 

         Radiated Emission setup 

         Conductive Emission setup 

         Radiate immunity setup 

         Conductive immunity setup 

         ESD setup 

         Fast Transient, Surge, voltage dip Setup 

Understanding the emission path 

         Radiation by a small loop 

         Radiation by 2 wires 

                  Radiation by a bad IDC cable design 

         Current loop by a PCB trace 

         Current loop by a PCB trace over a ground plane 

                  The Eddie current and how to utilize it to minimize radiated emission. 

         Current loop by a PCB trace without ground plane 

         Understanding the expected emission of a squarewave 

         Understanding the expected emission of a triangular wave 

         Resonance effects 

         Emission path during Conductive emission test 

Design solutions 

         Typical design solutions for today's applications 

         Protecting digital interfaces 

                  USB 2.0 

                  USB 3.0 

                  CAN BUS 

                  HDMI 

                  LVDS 

                  Ethernet 

                  General I/O 

                  Motor control 

                           DC Motors 

                           Step Motors 

                  Main Filters 

                           The importance of a CM choke 

                           Understanding the Cy and Cx capacitors 

                          Surge protection on the Main 

                  DC powered device 

                        Protecting your device from inrush current 

                        Protecting from overvoltage and ESD 

                General IO interfaces 

                        General ideas and precautions 

                        Noise from the power pins 

                        The twisted pair of cable 

                        IDC cable (typical errors) 

                Optocouplers 

                        Emission path solutions 

                Heatsink 

                        How to minimise emissions from a heatsink 

                DC/DC converters 

                        Radiated emission and conductive emission of an isolated DCDC converter 

                        Input filtering 

                        Input protection 

                Clock line 

                        Reduction of even  harmonic in a clock line 

                        Reduction of off harmonic in a clock line 

                Radiated immunity  issues 

                        The diode as AM demodulator 

                        The operational amplifier as AM demodulator 

Emission estimation 

                        Using LTSpice to simulate and improve conductive emission 

                                Review of the CE setup 

                                Understanding the LISN 

                                Understanding the capacitor model 

                                Put all toge 

 

PCB Layout and the return current design 

                Why the design of a return current is so important 

                Why we should call return and not ground 

                Signal return (the AC path) 

                Power return (the DC path) 

                Typical error during PCB Layout 

                        Trace that cross a connector 

                        Changing layers (what not to do)

                        Changing voltage domains 

                Decoupling IC and Planes 

                Calculate the bypass capacitor 

                Some considerations with the placement of vias between the capacitor and plane 

                Understanding the Bulk capacitor 

                Why does a lack of bulk capacitor creates also CE and RE issues 

Product Design

                How to connect the PCB To the Chassis

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Printed Circuit Board stack up 

                Why  you should avoid  a single-layer and double-layer design 

                4  Layer stack up 

                6 Layer stack up 

                8 layer stack up 

                10 layer stack up

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